Aluminium Hose Joiner - 100mm Long

100mm Long 1.6mm Wall T6063 Aluminium

AHJ008-ASH#2

£6.98

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Silicone Hose UK

HolmeBank Business Park, Station Road
Unit 5
Mirfield WF14 8NA
United Kingdom

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Saturday	07:00 – 13:00
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Aluminium Beaded Alloy Hose Joiner is a precision-engineered straight connector designed to securely join two lengths of hose in automotive, marine, agricultural, and industrial systems. Manufactured from high-grade T6063 aluminium alloy, the joiner combines strength, corrosion resistance, and lightweight performance. Each end is formed with a bead to provide additional grip for hoses and clamps, ensuring a leak-free and vibration-resistant connection. With a smooth bore for efficient flow and a polished external finish, the beaded joiner delivers both functional performance and a professional appearance. Supplied in a single fixed 100 mm length, in outside diameters from 8 mm to 102 mm.

Key Features:

Material: T6063 aluminium alloy for lightweight strength and corrosion resistance.
Construction: Precision-machined tube with beaded ends and smooth bore.
Length: 100 mm, fixed.
Operating Temperature: -40°C to +220°C (peak +240°C).
Compatibility: Suitable for silicone and rubber hoses secured with clamps.
Performance: Beaded ends provide extra hose retention under boost and vibration.
Applications: Turbocharger and intercooler pipework, coolant systems, induction, and industrial fluid transfer.
Finish: Polished aluminium surface for enhanced durability and appearance.

The beaded design ensures greater hose security compared to plain connectors, preventing slippage under boost pressure or thermal cycling. The T6063 aluminium alloy construction provides an excellent balance of lightweight performance and durability, while the smooth internal bore promotes unrestricted fluid or air transfer. At a fixed 100 mm long it gives ample clamping surface at each end while staying short enough for tight routing. Easy to install with clamps, it provides a long-lasting and professional-grade solution for hose joining.

Applications include turbocharger and intercooler systems, coolant and air connections in automotive engines, marine cooling circuits, agricultural machinery, and industrial fluid handling. Aluminium Beaded Alloy Hose Joiners are widely used in motorsport, custom fabrication, and engineering projects where a strong, lightweight, and secure connection is required.

Specifications

Standard: T6063
Wall Thickness: 1.6mm
Beaded Swaged Ends: Yes
Length: 50mm

Size Guide

Outside Diametermm
8
9.5
13
16
19
22
25
28
32
35
38
40
45
51
57
60
63
70
76
80
90
102

Measurements are nominal and may vary slightly.

How to measure OD

Measure across the outside

Rigid pipe, tube and joiners are sized by the outer wall, because that is the surface a hose seals against. The bore and wall thickness follow from it — they are not the ordering size.

Use vernier calipers

Set the outer jaws across the widest point. A tape measure round a curve reads low by a millimetre or two — enough to buy the wrong size.

Take three readings, keep the largest

Rotate 60° between each. If they disagree the tube is oval; size to the biggest figure so the hose still clamps down evenly.

Match the hose to this OD

The hose sleeves over the tube, so the hose you want is the one whose internal diameter equals this outside diameter. A 51 mm tube takes a 51 mm ID hose.

Order by OD, always. Tube, rigid pipe and joiners are listed by outside diameter — the surface the hose clamps onto. Pair one with a hose of the same ID. On reducers, quote both ends, largest first.

Construction

Material

T6063 aluminium alloy

Lightweight strength and corrosion resistance

Construction

Precision-machined tube with beaded ends and smooth bore

Finish

Polished aluminium surface

Enhanced durability and appearance · -40°C to +220°C (peak +240°C)

Auto Silicone Hoses

Aluminium Hose Joiner - 100mm Long

100mm Long 1.6mm Wall T6063 Aluminium

Joins the run. Beaded or plain.

Machined aluminium joiners for hose-to-hose connections.

OUTSIDE DIAMETERS

8mm to 102mm

RATED

−40°C to +220°C

MATERIAL

T6063 aluminium

WALL

1.6mm throughout

LENGTH

100mm long

ENDS

Beaded both ends

Product gallery

Frequently Asked Questions.

Answers to the questions we’re asked most about sizing, fitment and performance.

Still can't find your answer?

What is it used for?

Forming the hard sections of a custom pipework run - intercooler and intake plumbing, coolant runs and air feeds. A rigid section holds the bore round under pressure and gives a tidier installation than a long unsupported flexible hose.

What size do I order?

Order by outside diameter, because that is what your hose or coupler slides over - match it to the internal diameter of the silicone or rubber hose you are using. Measure with vernier callipers rather than a tape. Available in outside diameters from 8mm to 102mm.

What material and rating is it?

T6063 aluminium alloy with a 1.6mm wall, rated -40C to +220C. T6063 gives good strength and corrosion resistance at low weight, sheds heat well, and will not rust like mild steel.

Aluminium or stainless - which should I choose?

Aluminium is lighter, cheaper and rejects heat faster, which makes it the usual choice for intercooler and intake pipework. Stainless is stronger, far better in salt environments and takes a superior polish, so it suits marine work and visible show pipework. Both are rated -40C to +220C and can be mixed in one system.

Can I cut, weld or polish it?

All three. Cut with a pipe cutter or fine-tooth blade and deburr inside and out. Both T6063 and 304 TIG weld well, though aluminium softens slightly in the heat-affected zone. Both polish up, and aluminium can be anodised or powder-coated - just mask where the hose clamps on, because a thick coating under a clamp can creep and loosen the joint.

How do I join it into a system?

Slide silicone or rubber coupling hose over the end and clamp it. That is how most intake and charge air systems are assembled, and the flexible joints absorb engine movement and vibration that a welded system would transmit. T-bolt clamps on pressurised joints, stainless worm drive clips on coolant.